Capabilities

LOGISTICS MANAGEMENT

• Worldwide procurement of material and hardware.
• Management with automated systems.
• Management of customer POs and planning for on time delivery.
• Transportation Management as per Incoterms 2000.

ENGINEERING

• Strong experience in working with solid model
• Process planning
• Fixture design & manufacturing
• CAM programming
• FAI (First Article Inspection)
• Development parts DFM (Design for Manufacturing) study & manufacturing

Resources to Support

• CATIA V5
• Unigraphics 6.0
• DNC data transfer

MANUFACTURING CAPABILITIES

Alp Aviation, is experienced in precision machining of aircraft structural and dynamic components as well as engine parts requiring close tolerances.

Alp Aviation also manufactures subassemlies and performs required tests.

Sheet Metal Manufacturing facilities have performing capability of up to 50" X 40".

Alp Aviation closely follows modern technology with world class new generation machine tools with 4 and 5 axes milling and turning applications, number of machine tools exceeds 75.

Max. Machining envelops are as follows (Inches)

Fully Integrated Titanium machining & Special Process House
Alp Aviation is well experienced in machining titanium wrought, forgings and castings.

In order to provide finished titanium products and assemblies 4 & 5 axes precision machining equipment, in house special processes and final acceptance tests are utilized.

• Cleaning
• Blue etching
• Metal - metal bonding
• Shot Peening
• Anodizing
• FPI (Fluorescent Penetrant Inspection)
• ECI (Eddy Current Inspection )

QUALITY CONTROL
Metallurgical & Chemical Laboratories

• Metallographic Specimen Preparation Instruments per ASTM E 3 and ASTM E1920.
  Such as:
  Cutting Instrument
  Precision Cutting Instrument
  Automatic Hot Mounting Instrument
  Grinding  and Polishing Instrument
• Metallographic Microscope with Image Analysis Program
• Micro Hardness Test Instrument per ASTM E18
• Rockwell Hardness Test Instrument per ASTM E 18
• Superficial Rockwell Hardness Test Instrument per ASTM E 18
• Universal Test Instruments per ASTM E8, ASTM C 633, ASTM D 1002 and ASTM D 1876
• Atomic Absorption Spectrophotometer
• Ion Chromatography

Quality Control Equipments

• Coordinate Measuring Machines (CMM's)
• Optimal Comparator,
• Salt Spray Testing Equipment,
• Johnson Thread Inspecrion Gages,
• Rockwell Hardness Tester,
• Conductivity Meter,
• Humidity Chamber.

Non-Destructive Testing (NDT)

• Fluorescent Penetrant Inspection per ASTM E141, SS 8806, CFPM MASTER, BSS7039-BAC5423
• Magnetic Particle Inspection per ASTM E 1444, SS 8805,
• Surface Temper Etch Inspection ( Nital Etch Inspection) per SS 8705,
• Blue Etch Inspection , per EIM Code3,
• Eddy Curent Inspection, per ECS-M& EMC Code 5.

Special Process Capabilities
In - house Processes

• ALUMINIUM / PH STAINLESS STEEL SOLUTION HEAT TREATMENT PER AMS 2770, AMS 2759/3, BAC5602,
• ALUMINIUM AGING PER AMS 2770, BAC5602,
• VACUM HEAT  THEATMENT FOR HIGH SRTENGTH STEELS PER AMS 2759/2,LGPS 2000, AMS 2769
• CNC SHOT PEENING PER AMS-S-13165, AMS 2430, SS8866,SS8867,SS8868( Shot media : S70,S110 S170, S230,S330),
• GLASS BEAD PEENING PER AMS 2431
• CHROMIC ACID ANODIZING TYPE I&IB PER MIL - A-8625,AMS 2470, SS8752,
• BORIC / SULPHURIC ACID ANODIZING PER BAC 5636,
• SULPHURIC ACID ANODIZING PER MIL - A - 8625
• CHEMICAL CONVERSION COATING PER  MIL-C-5541
• TITANIUM ANODIZING PER AMS 2488
• ADHESIVE BONDING PER SS8669
• SURFACE PREPERATION FOR METAL BONDING PER SS8752
• ADHESIVE BONDING PER SS8669
• SURFACE PREPERATION FOR METAL BONDING PER SS8752
• ADHESIVE PRIMER PER SS8603
• PASSIVATION PER AMS 2700, SS 8435,
• BRUSH PLATING, CADMIUM &NICKEL PER MIL-STD - 865, SS 8443,
• CADMIUM PLATING PER AMS -QQ-PQ416
• ELECTROLESS NICKEL PLATING PER AMS 2404
• HVOF COATING PER LGPS 1301
• PRIME & PAINT PER MIL-PRF-85582,MIL-PRF-85258, MIL - C-46168 etc.

NDT & Special Processes are certified by the respective Customers & NADCAP.

Outsourced Special Processes

• ANODIC CUATINGS FOR ALUMINUM AND ALUMINUM ALLOYS (Type II) PER MIL - A-A8625
• ANODIC COATINGS FOR ALUMINUM AND ALUMINUM ALLOYS (Type III) PER MIL -A-8625
• CHEMICAL CONVERSION COATINGS PER MIL - C- 5541
• CADMICAL  PLATING PER AMS - QQ - P -416
• ELECTROLESS NICKEL PLATING PER AMS 2404
• NICKEL PLATING (ELECTRODEPOSITED) PER AMS-QQ-N-290
• CHROMIUM PLATING PER  AMS -QQ-C-320&SS8429
• SILVER PLATING PER SS8487
• NICKEL SULFAMATE PLATING PER SS8414
• PHOSPHATE COATING PER SS8416 & MIL-DTL-16232
• HEAT TREATMENT OF STEEL PER AMS2759/1

Test Capabilities

• TORQUE
• BEARING LOAD PROOF TEST
• TUNING TEST
• CLEANLINESS TEST
• PRESSURE TEST
• FLOW TARGET TEST
• DYNAMIC AND STATIC BALANCING